AIRLab Programming-Free Intelligent Welding Solution

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Product Description

The AIRLab Programming-Free Intelligent Welding Solution adopts a modular combination of a robotic arm, the AIRLab software platform and a process package, providing core technical support for large-scale and complex-space welding scenarios. It helps users quickly build an automated welding system tailored to their specific needs. Leveraging advanced 3D vision technology and AI-powered intelligent algorithms, the solution significantly enhances welding automation and adaptability, making it particularly well-suited to complex and variable industrial environments. It features a large working range that easily accommodates large workpieces such as ship sections and steel structure frames. Furthermore, it significantly enhances welding precision and quality, substantially improves work efficiency, reduces production costs, and decreases reliance on specialised skilled workers.

Product Specifications

Teaching-Free Programming & Dynamic Path Optimisation By scanning workpieces in real time using 3D cameras to generate 3D point cloud data, the system automatically extracts the weld seam position and profile using intelligent algorithms, and dynamically adjusts welding paths and poses. It can automatically compensate for machining errors and clamping deviations, enabling programming-free operation of “Scan & Weld”, which is particularly well-suited to the flexible production of small-batch, multi-variety workpieces. AI-Driven Intelligent Parameter Matching & Path Planning Based on deep learning technology, the system can automatically match optimal welding parameters and intelligently plan obstacle-avoidance paths according to workpiece material and weld seam type. Customisable Expansion for Ultra-Large Workpieces For ultra-large workpieces such as ship sections and steel structure frames, the solution enables long-distance movement of the robot via customised moving rails, equipped with a lightweight push-pull wire welding torch, thereby resolving the issue of stable wire feeding over ultra-long distances. Powerful Weld Seam Recognition Capability Based on point cloud algorithms, the system efficiently performs automatic weld seam recognition with or without CAD models, significantly improving welding accuracy.

Company Profile

FAOYIWEI (Suzhou) Robot Systems Co., Ltd.

Founded in 2019, FAO Robotics is a state-recognised “Specialised, Refined, Distinctive and Innovative” (SED) “Little Giant” enterprise. Adhering to a long-term development strategy of being a “pioneer in the popularisation of collaborative robots”, it is the world’s first collaborative robotics company to achieve supply chain innovation and the independent research, development and production of all core components. The company operates two major production bases in Suzhou and Zibo within China, alongside more than 40 service centres worldwide. Its market operations span over 100 countries and regions globally, including North America, Europe, Japan, South Korea and Southeast Asia, providing efficient service and support to customers worldwide. Currently, through a strategy of “tiered products combined with cutting-edge technology”, the company deeply integrates collaborative robots with AI, vision and sensor technologies to provide highly convenient intelligent systems for various industries. These are widely applied in automotive manufacturing, welding, CNC loading and unloading, 3C electronics, rehabilitation and healthcare, catering services, and photography and videography. In the field of embodied intelligence, FAO has established a full-stack supply system for humanoid robot components, offering end-to-end customisation services ranging from “joint modules to humanoid robotic arms, humanoid upper bodies and complete robots”, thereby meeting the bespoke requirements of enterprises.
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